Medical Device Warning Letters - Fiscal Year 2018 - CAPA no longer in 1st Place
Recommendation
6/7 February 2025
Statistical Process Control (SPC) as a tool to get there
You can regularly read about an evaluation of the deficiencies in FDA warning letters concerning medical devices. How does the past fiscal year (01 October, 2017 - 30 September, 2018) look? And what changed compared to fiscal year 2017?
Evaluation of the "Top Three"
During the past fiscal year, the FDA issued fewer warning letters (24) than in the comparable period of 2017, seven of which were not related to GMP for medical devices (21 CFR 820, QSR). In the comparable period of 2017, there had been a number of overall 34 warning letters, out of which 28 had been related to 21 CFR 820.
The actual number of 17 warning letters makes a significant statistical evaluation of the Top Five deficiencies impossible. Therefore, the focus lies on the Top Three in this instance. Just like in the first half year, deficiencies related to "Design Controls" (21 CFR 30) come in first place. The second place is shared by deficiencies regarding "Complaint Files" (21 CFR 820.198) and deficiencies regarding "CAPA" (21 CFR 820.100), last of which has been the usual "frontrunner" in the past few years. Third place is taken by deficiencies related to "Production and Process Control" (21 CFR 820.70).
A comparison with previous years may be found in the following chart:
Year | Number of WLs | Top 1 | Top 2 | Top 3 | Top 4 | Top 5 |
2002 | 61 | 100 | 75 | 198 | 30 | 70 |
2003 | 61 | 100 | 30 | 198 | 20 | 80 |
2004 | 104 | 100 | 20 | 22 | 30 | 80 |
2005 | 106 | 100 | 198 | 80 | 20 | 22 |
2006 | 79 | 100 | 30 | 198 | 80 | 75 |
2007 | 78 | 30 | 100 | 198 | 70/80 | 75 |
2008 | 91 | 100 | 198 | 30 | 20 | 80 |
2009 | 84 | 100 | 198 | 30 | 20 | 22 |
2010 | 182 | 100/198 | 30 | 75 | 80 | 20 |
2011 | 156 | 100 | 30 | 198 | 50 | 75/80 |
2012 | 181 | 100/198 | 30 | 80 | 50 | 90/184 |
2013 | 199 | 100 | 198 | 30 | 80 | 50 |
2014 | 98 | 100 | 198 | 30 | 50 | 80 |
2015 | 95 | 100 | 198 | 30 | 50 | 75 |
2016 | 61 | 100 | 30 | 198 | 50 | 75 |
2017 | 34 | 100 | 198 | 30/80 | 70/90 | 75 |
2018 | 24 | 30 | 100/198 | 70 | N/A | N/A |
WLs: Warning Letters
21 CFR 820.20: Management responsibility
21 CFR 820.22: Quality audit
21 CFR 820.30: Design controls
21 CFR 820.50: Purchasing controls
21 CFR 820.70: Production and Process control21 CFR 820.75: Process validation
21 CFR 820.80: Receiving, in-process, and finished device acceptance
21 CFR 820.90: Nonconforming product
21 CFR 820.100: Corrective and preventive action
21 CFR 820.184: Device History Record
21 CFR 820.198: Complaint files
Bottom line: after the already low number of waring letters from the FDA in 2017, even fewer warning letters were issued during the past fiscal year. The Top Three findings remain comparable to the findings of previous years. However, CAPA has lost its top position this year and slipped down to second place.
Related GMP News
08.10.2024EMA updates Question and Answer Document on Combination Products
08.10.2024Transparency Guidelines for Medical Devices with Artificial Intelligence
12.09.2024Notified Body Survey on Certificates & Applications under the Medical Devices/IVD Regulation
12.09.2024Statistical Methods are also important for Medical Devices
12.09.2024FDA Draft Guidance on Human Factor Studies
18.01.2024Notified Body Survey on Certificates and Applications under the Medical Devices/IVD Regulation